Design & Manufacturing at Ewing Aerospace

Featured Technology: Brave f7 FC & 55A 4IN1 ESC

Watch our cutting-edge Brave F7 Flight Controller and 55A 4IN1 ESC in action. This video showcases the durability, performance, and reliability of our drone components, designed to meet the demands of military applications.

Electronics Manufacturing

  • • Automated Assembly Lines: High-speed Surface-Mount Technology (SMT) for efficient PCB production.
  • • Through-Hole Assembly: Selective and wave soldering for robust component integration.
  • • Quality Assurance: Inline Automated Optical Inspection (AOI) and functional testing for flawless performance.
  • • Specialized Services: Wire terminal and cable assembly, plus conformal coating for environmental protection.

Sheet metal Fabrication

  • • CNC Plasma & Laser Cutting: Precise cutting of aluminum and other metals.
  • • CNC Routing/Drilling: Accurate processing of aluminum sheets.
  • • Bending & Forming: Press brake and bend brake capabilities for custom shapes.
  • • Riveting: Expertise in solid, flush, and pull rivets for secure assembly.

Engineering Services

  • • Circuit Design: Schematic capture and PCB layout for optimized electronics.
  • • Obsolescence Redesign: Modernizing legacy systems for continued performance.
  • • Consulting Services: Expertise in composite materials, aircraft design, and brushless DC motor design.

precision Machining

  • • 4-Axis CNC Milling: Precision milling for complex geometries.
  • • Material Expertise: Machining of brass, aluminum, steel, stainless steel, titanium, and Delrin.
  • • CNC Turning: High-accuracy turning for cylindrical components.
  • • Composite Machining: Routing and milling of carbon fiber, fiberglass, and other composite sheets.

Laser cuting & Marking

  • • Front Panel Fabrication: Laser-cut electronic panels for seamless integration.
  • • Material Versatility: Cutting plastics and metals with high precision.
  • • Laser Marking: Durable part identification and branding.
  • • Soldering Stencils: Custom stencils for accurate electronics assembly.

Composite metal expertise

  • • Mold Design & Fabrication: Custom molds for precise composite production.
  • • Mold-Less Construction: Innovative techniques for rapid prototyping.
  • • Material Processing: Milling, machining, and routing of carbon fiber, fiberglass, and Kevlar.

Manual assembly

  • • PCB Enclosure Assembly: Seamless integration of electronics into protective enclosures.
  • • Aircraft Sub-Assemblies: Kitting and assembly for streamlined production.
  • • Sheet Metal & Composite Assembly: Precision construction for structural integrity.
  • • Wiring Solutions: Reliable aircraft wiring for optimal performance.

CERTIFICATIONS

  • • IPC-A-610: Certified for electronics assembly quality.
  • • RoHS Compliance: Environmentally responsible manufacturing.
  • • ITAR Compliant: Secure handling of sensitive military projects.
  • • ANSI/ESD S20.20-2007: Electrostatic discharge protection standards.
  • • ICAO/FAA Recognized: Certified for aviation manufacturing.
  • • 14 CFR 89.520 DoC Holder: Compliant with FAA drone regulations.
  • • NDAA Compliant: Adhering to National Defense Authorization Act standards.
  • • Blue UAS Listed: Trusted supplier for U.S. military drone programs.
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